Apr 24/24

An Overview of Using a Thermoforming Machine

Have you found yourself falling behind on thermoforming production? In truth, it is rare to find someone who invokes the full potential of a thermoforming machine during the vehicle production process. Its dramatic benefits can put you miles ahead of more manual processes, making it an indispensable tool.

This article includes specific steps for setup, usage, and maintenance, as well as best practices to get the most out of the machine. Whether you want to refine your existing process or explore new methods of production, read on to get the edge in manufacturing output.

Step By Step Guide to Using a Thermoforming Machine 

You should have a good idea of what every part of a thermoforming machine does. This will help you find thermoforming solutions to make the most of it and understand if something goes wrong. The primary parts of a thermoforming machine are:

Heating element. Heats any shaping material until it becomes pliable.

Mold die or forming die. Acts as the shape around which the material forms.

Frame and clamping system. Holds the sheet in place during heating and forming.

Cooling system. Sets the formed plastic into its final state.

Control system. The method by which your team can operate the machine.

Together, these components can transform any flat sheet into a 3D product that is both precise and minimal waste.

1. Preparing the Machine for Operation

When first using thermoform machines, you must set them up to ensure they are safe to use. Steps to do this include:

• Inspecting the machine for loose parts or unexpected noises
• Removing any debris from previous runs
• Setting the correct parameters for the new product run
• Conducting brief small-scale production test

Once you have completed the above, select and position the sheet into the frame. Then, ensure it is secure before continuing.

2. Selecting the Right Materials

Make sure that you select the right materials to form. The different variables you may need to consider include the material type and thickness. You may also need to look into the width of the material to prevent wastage.

Depending on the thermoforming technology, it may have different material limitations. So, ensure you use the right device for the job.

3. Heating the Material

Heat the material with the device’s heating elements. You may then apply it to the form you wish to shape it to.

When you begin the thermoforming process, ensure the material receives an even heat and does not go over the intended temperature. This will help you prevent damage or warping to the material.

Ensure you make adjustments over time, based on the material’s behavior, to ensure the highest-quality output.

4. Cooling and Ejecting the Formed Part

Whether using fans or water, you may then cool the material and eject it from the mold. You will then want to inspect it to ensure it matches your requirements.

If necessary, you can then check the mold and machine and prepare it for the next batch of material.

Sourcing Thermoforming Experts

Mastering the use of a thermoforming machine can transform your work into a well-organized process. This is why here at Mayco International, we invest in our tools to both outperform our competitors and satisfy a busy market.

At Mayco International, our vast experience we can help you shape the future of your business. So, contact us if you are ready to boost your production and use cutting-edge technology to put your company at the forefront of your industry today.

back to blog